Remove/Installing Head Lamps
1. Make sure you have an
8mm socket with extension and torx socket to remove the
ballast from its holder.
2. Turn on your old lights
and mark the beam pattern on a white wall with black tape or
something so that you will be able to aim the lights at the
end of the swap.
3. Take your new headlights out and
remove the mounting bracket (#1) that is installed at on the
bottom of the assembly (#2). Keep the mounting brackets with
the new headlights.
4. With
an 8mm socket head driver remove the four screws from the
light assembly (#2) that are visible looking down from above
the headlights installed in your car. You will need an
extension or a long 8mm driver to get the ones at the bottom.
Take care not to drop the screws down into the car as you will
need them later.
5. Using a torx bit you will need to unscrew the
holder for the xenon transformer. It is easier if you get the
light assembly partly out before you attempt this as there
will be more clearence. Take the transformer out and just let
it sit there.
6. Unhook the wiring harnesses from the
light assembly, but do not unhook the xenon transformer,
simply unhook the connection at the light assembly.
7.
Pull the old light assembly (#2) completely out.
8.
Remove the body colored trim piece from the bottom of the
light assembly (#2) and install it on the bottom of the new
assembly.
9. Remove the harness (#1) that the two
bottom screws were screwed into in your old light assembly.
This is accomplished by unscrewing two 8mm screws that are
facing the same direction as the headlights point. The harness
interface to the light assembly is different from 2000 to 2001
so you will need to use the new harnesses (#1) that came with
your lights (the ones you removed in step 1).
10.
Install the new harness (#1) that you removed by screwing
the two 8mm screws back into the same place that the old
ones were.
11. Slide the new assembly into place
putting in the turn signal end in first, and making sure that
you get it in all the way.
12. Insert the ballast into
its holder. You may have to bend the top cover flange a bit to
get it to fit.
13. Hook up all the wires and test.
14. Screw the two bottom screws in while holding the
turn signal end flush with the body of the car. Do the same
for the top two screws.
15. Adjust
the headlight using the two adjustment screws on top of the
assembly. I found that it is easiest to use a cordless drill
or something for this as it takes a lot of screwing to get a
little adjustment.
16. You are done.
__________________
Jason
Lighting Guru & Picture Poster Extraordinare!
'01 BMW Dinan M5 w/mods
'01 Toyota Tundra