Symptoms:
For me, it was the window rolling down but not wanting to roll back up. It
seemed as if it was caught on something. The window motor seemed to be working
fine, however.
Time needed: Variable but about 1.5-2.5 hours
Maximum.
Skill Level: Medium
Parts needed:
Left
or Right Rear Window Regulator |
$107
at Pacific BMW |
10mm
Cresent wrench |
trunk
toolkit |
T20
Torx driver |
Pep
Boys, Sears, ??? |
T25
Torx driver |
|
Small
slot screwdriver used for prying, cover with electrical tape so as not to
scratch anything. |
Pep
Boys, Sears, Radio Shaft (Everyone and his dog has probably owns a set
already) |
Philips
screwdriver |
trunk
toolkit |
Extra
white door clips (in case you break any) |
<50
cents a piece at Pacific BMW. Get a few. |
Something
flat but rigid for step number 4 |
I
used a plastic ice scraper covered by a tubesock. |
1)
Using a small flat screwdriver, pop open the screw cover. Remove the
Philips screw underneath.
5) After the door clips are off,
pull, turn and push the door handle assembly through to the inside. Pull
the door cover up and out. (5-8 lbs of force to remove.) Again, be gentle
but firm and wiggle it a little. (I'm talking about the door cover. 8) ) Don't
pull the door cover away too far - there is the speaker wiring harness
that you still need to disconnect. |
6)
See that black plastic piece that is on the post? Remove that by squeezing
the pliers on the post and sliding it off. |
|
8)
Roll down the window about 80% down. Using a torx T20 driver, unscrew this
torx/washer combination. |
|
11)
Ok, see this top starburst shaped bolt in the picture below? It's behind
that soft plastic window. No, you don't get to it that way. It's also
behind the glass window. If it weren't you could use a straight hex bolt
driver but life isn't that easy. Get your 10mm crescent wrench, and stick
your hand under the sheet metal and reach behind the window glass and
remove the bolt.
|
12)
Pull off the wiring harness of the window motor assembly. Using a Torx T25
remove the four torx screws from the motor assembly. These screws are
pointed to at the right. |
17)
Pull the window down to the shuttle part and put the torx screw/washer
back on. Set it back into position and screw the T20 torx/washer assembly
back on. Don't overtighten it to the point where the glass cracks! |
19)
Ok, make sure this little piece of metal for the door handle assembly
screw is over the larger hole. See the picture to the right.
|
|
22)
Re-attach the speaker wiring harness and pull the 2 remaining wiring
harnesses through their respective door cover holes so you can access them
after you reattach the door cover. (Easier done than said! ;^ ) These
include the harnesses for the under door light and the window switch.)
Also pull the door handle assembly through the door cover before snapping
the door cover back on. |
1)
That damn Top Bolt! I kept trying to screw it back in but it kept falling
out. Finally, I just stuck my hand under there and turned the bolt the
first few revolutions using only my fingers. Then finish it off using the
crescent wrench. But it requires girlie arms so you EEs and programmers
will have no problem. ***Time for me to hit the gym.*** |
Updates
The only thing
differnet for me was that where the tip speced a Torx20 I need a Torx30
on a 1999
528
Dan
March 2003 - by VLM
a. Step 1 should refer to the door handle.
b. Extra steps
in between step 4 and 5 to remove door panel with factory shades. The steps
are
i. Remove blind on side window by unhooking the blind at top (insert a small
screw driver on
side hole to lift hook) and pull blind forward. See hook at top of window in
picture below.
ii. Remove the
wood trim by prying it out with bare hands. Be careful to pull gently to ensure
that you don't
break it.
iii. You should
see window exposed as in picture above. Now remove the three screws that secure
the panel
to the sheetmetal. One just above the door panel and the two through the holes
in panel where the wood
trim was. Note to remove the two screws through the holes and not the ones exposed
because those
hold the main roller blind to the door panel.
Now you can follow
step 5 to remove the door panel. The above two pictures show the three clips
that
hold the top part of door panel in place. So you must lift the panel up to free
it from the door.
This picture above shows how the roller blind is secured to the door panel.
Note on how to
secure the top bolt.
Use a piece of scotch tape to tape the bolt into place and install the regulator
per step 14.
Slide the top portion of the arm until you hear the bolt pop in place then use
a small screwdriver to turn the
screw several turns. I was able to secure the top bolt in under 5 minutes with
no frustration.
I also used a Torx30
in step 8.
June 2003 - Jae Lee
After replacing
your window regulators, your Auto Lowering/Raising functions for your window
might not work.
Here is the reprogramming procedures.
Activating Automatic Lowering Function:
1. Turn Key to 1
2. Lower your window fully (manually)
3. Hold on to it for 30 seconds.
4. Done
Activating Automatic Raising Functions:
1. Turn Key to 1
2. Raise your window fully (manually)
3. Hold on to it for 30 seconds.
4. Done
Hope this helps~
Jae Lee