Pictures |
Instructions |
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Equipment Needed:
1. Large flat head screw
driver.
2. Medium flat head screw
driver.
3. Small flat head screw
driver.
4. Philips head screw
driver.
5. T-30 hex bit.
5. Hex bit.
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1. Remove
cover tab.
2. Unscrew the screw underneath cover.
3. Save and set aside together.
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1.
Remove the screw here.
2. Set aside and save
3. This helps to release the door
paneling.
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1.
Use a flat screw driver to gently pry the window switch from
its casing (this is the passenger side. The driver's
side is similar. See next picture.).
2. Note: cover and screw removed in
door unlocking lever area.
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1.
Use a flat screw driver to pry the clips from the metal part
of the door. This begins to remove the door panel.
2. At #2 there are two clips to
unhook.
3. The clips remain attached to the
door panel.
4. Once all the clips are separated
from the door, lift and pull the panel to separate the panel
from the window sill. The panel separates from the
window sill by prying toward you.
5. Dead center of the panel, there is
a clip. Keep pulling the panel to get it completely off.
(Not sure which way. Keep jiggling).
Caution: Watch for the door lock pin.
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1.
#1 Power cable for the seat memory buttons.
2. #2 Power cables that go to the
driver's master window switches.
3. #3 Unhook the green
cable from the door, not the panel.
4. The passenger side is similar.
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1.
Flip the levers to release the two connectors shown with the Yellow
arrows (Driver's side). The passenger's side is
similar.
2. The right-most power connector:
Release the inner connector from the outer connector Use a
small flat screw driver to widen the outer connector and pull
on the wires of the inner connector to separate the two.
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1.
The main power connector is released by inserting a small flat
ended screw driver and pulling toward you. This allows
easy release.
2. Set aside the master switch.
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1.
This is one side of the inner connector. Use a small
flat ended screw driver to remove the metal connectors from
the inner plastic housing by pushing on the small metal tabs
at the base of the connectors (toward the bottom of the
picture).
2. Slot #6: Green;
Slot #5: Black; Slot #4: Grey;
Slot #3: Red.
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1.
This is the other side of the inner plastic connector.
Remove the wires and metal parts from the inner connector.
Set aside and save plastic housing
2. Slot#12: Orange;
Slot #11: Pink;
Slot #10: White;
Slot#7: Brown
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1.
The cover to the tweeter is simply removed by prying the trim
toward you.
2. #1 is the wires that power the
mirror. #2 is the speaker wires (leave alone). #3
is the T-30 screw that needs to be remove (this is 1 of 3).
Save the screw.
3. The 2nd T-30 screw is then visible
when removing the tweeter from the metal door. Remove
and save this screw (2 of 3).
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1.
This is the location of the 3rd T-30 screw. #1 arrow
points to the corner of the door where it begins to meet the
main body. Peel up the rubber seal to expose the corner
of the door and the 3rd T-30 screw. Note: the
prongs and corresponding holes to reattach the rubber seal
properly later.
Remove and save the 3rd T-30 screw.
2. #2 is the plastic trim that has the
tweeter mesh grill.
3. Note the rubber accordion shape
tubing. The mirror power wires run through it.
After removing the 3rd T-30 screw, the whole stock mirror
housing and bracket can be removed. You should be able
to thread the wires through the rubber accordion tubing.
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This is
the passenger side. It is the same as the driver's.
1. The stock mirror is released by
pushing to the right as far as possible, thus releasing the
left 2 clips. Then push the mirror to the left to unsnap
the right side. Note the positions of the two black
wires that keep the mirror from being totally remove.
Remove the two black wires.
2. At #1 unscrew the screws that hold
the motor to the mirror housing. Remove the motor and
save.
3. Note the orientation of the screw
pattern!!!
4. In order to thread the wires out to
release the motor from the stock housing, remove a small
1.5"x1.0" plate at the bottom where the mirror
housing connects to the metal bracket. Feed the wires
toward the housing and retrieve the motor. You don't
have to cut any heat shrink wrap.
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1.
The ACS Housing. Under the stock motor seen here is the
plastic white base. It has the same orientation for the
motor mounting screws as the stock mirror housing. Use the two
screws supplied to attach the base to the housing. Then
using 3 supplied screws, attach the motor to the base.
Note the same 3 screw orientation as above.
2. Thread the wires through the hole
shown here.
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1.
Attach the mirror mounting plate to the ACS mirror housing
using two screws supplied with the kit.
2. Thread the wires through that
middle hole.
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1.
Retrieve the triangular rubber seal from the stock mounting
bracket (#1). Install it on the periphery of the ACS
Bracket.
2. Also retrieve the triangular foam
piece from the stock mounting bracket (#2). Install it
in the ACS Bracket.
3. #3 is the wires of the mirror.
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1.
To mount the ACS mirror housing and bracket, screw in the
stock T-30 screws all except for #2 in picture. #2 is
screwed into place after the tweeter is attached to screw #1
in the picture.
2. Note #3. Those wires attach
to the mirror. These wires heat the mirror to defog
them.
3. Attach the new ACS mirrors to the
defog wires and snap the mirror into place, similar to
removing the mirrors.
4. Note the accordion rubber housing
is placed back into place. No heat shrink wrap needs to
be cut.
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1.
Screw in the last of the T-30 screws (#1). Seat the
tweeter at the top most T-30 screw first. Then fasten
the 3rd.
2. Place the tweeter cover back.
Snap the plastic cover back into place.
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1.
Reinsert the wires accordingly into the inner plastic house
set aside earlier.
2. Reinsert the inner housing into the
outer plastic housing.
3. Plug the connector back into the
original spot.
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1.
Reattach the wires to the door and vice versa.
2. Before remounting door panel, check
to see if the mirrors function properly. The passenger
mirror should tilt downward when the car is in reverse.
3. Remount the door panel by hammering the
door panel with the bottom of your fist. The window sill
area is pushed into place. Make sure you insert the door
locking pin through its corresponding hole.
4. Place back window switches.
5. Place the appropriate ACS Sticker
in its spot.
6. Any extra unknown parts? Hope
not!!!
7. Hope this helps out.
Installation took me about 4 hours because I was taking
pictures. Once you finish one, the other side is much
quicker. This may apply to all aftermarket sport mirrors
(ACS, BMW, Hamann, and Racing Dynamics).
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Comments or questions, email me: |
BMW540iSport6spd@yahoo.com |